TOP 20 TIPS
  • Top 20 Tips

    • Switch from incandescent lighting to T-8 fluorescent lighting in your barns
    • Use dimmers and motion sensors on your barn lights
    • Match tractor size to the size of implements
    • Ensure equipment tyres are properly inflated
    • Ensure that equipment and machinery are suitably maintained following the manufacturer’s recommended maintenance schedule
    • Make sure that the windows and doors in your farm buildings are tight fitting and well sealed
    • Insulate farm building outside walls with greater than R20 and ceilings with greater than R30
    • Consider the use of solar energy around the farmstead or on-farm (for powering water pumps and electric fences)
    • Switch to a milk pre-cooler system to cool the milk before it enters the bulk milk tank
    • Check that the timer settings for the solenoid valve on the water system of plate pre-coolers allow enough time for the milk to be cooled, but not so long as to cause water waste
    • Avoid excessive use of borehole water during parlour wash down to minimize disposal costs for dirty water
    • Use variable speed drives (VSD) on vacuum and milk pumps on your milking equipment
    • Look into adjusting lights in the dairy barn to increase milk production
    • Install a heat reclaimer
    • Investigate availability of water recycling equipment
    • Insulate hot water lines and refrigeration lines going to the milk vat
    • Use a timer on your water heater so the water is the right temperature only when you need it
    • Maximize natural ventilation in the barn
    • Clean ventilation fans
    • Look into doing an on-farm energy audit

 
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Vacuum Pumps PDF Print E-mail

The milking machine is one of the most important pieces of equipment on the dairy farm. There are five basic components of the milking machine: the vacuum pump, vacuum controller or regulator, pulsator, teat cup shell and teat cup liner or inflation. Other parts of the system such as the balance tank, lines, vacuum gauge, sanitary trap, etc. are accessories to these main components. In terms of farm energy consumption vacuum pumps represent one of the largest consumers of electrical energy.

Vacuum pumps

The function of the vacuum pump is to remove air from a closed system, thereby creating a partial vacuum and essentially ensuring a balance between the vacuum and airflow.

Most conventional milking systems are intentionally oversized so that they are capable of coping with the largest anticipated vacuum capacity. However in terms of energy savings, the key lies in maintaining and regulating a certain vacuum, making variable speed drive vacuum pumps a far better option.

vacum_pump2.JPG

Regular vacuum pumps run at full capacity while variable speed pumps modulate the speed and energy consumption to match the actual vacuum needed. The variable frequency drive (VFD) controller changes the motor speed of the vacuum pump in order to maintain the desired vacuum, offering the following benefits:

  • Reduced power use
  • Reduced maintenance and servicing
  • Reduced heat and noise
  • Increase in equipment life
  • Energy savings of up to 50%-60%
  • 100% payback in 2-3 years.
  • Reliable as regular vacuum pumps

Use this simple calculator tool to quickly estimate the savings that you can make by switching to variable speed vacuum pumps.

 
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